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Introducing IMSE® technology

Smart surfaces will change the way we design, create and experience the future. Our patented technology makes structural surfaces smart and turns them into interactive experiences.

Let’s transform the way we interact with our man-made environment

In-mold structural electronics (IMSE) technology will help us transform the way we look at our surrounding man-made environment.

This innovation liberates designers from structural limitations. Designers are now free to innovate and introduce electronic functions into new form factors. Smart surfaces can finally become commonplace.

This innovation makes surfaces thinner, lighter, and more durable while maintaining all the aesthetic and tactile qualities through plastic, wood, and other materials.

IMSE integrates printed circuitry and discrete electronic components within 3D injection molded plastics, creating a seamless structure.

What makes this innovation so great is that one can use existing mass-production manufacturing equipment in the process.

OUR MISSION

Our mission is to disrupt hardware - turning conventional mechanics into smart, natural, and interactive surfaces.

This technology offers you the capabilities and the properties your products have been waiting for. Meet and exceed your customer needs across markets.

Style

01

Implement electrical functions anywhere you choose, in shapes and styles that support both your vision and create intuitive user interactions. Achieve elevated functionality on natural surfaces such as wood, glass, veneer, or leather.

Touch

02

Offer improved control by placing individual capacitive sensors or sensor groups on curved surfaces. Place sliders on linear, circular, or other shapes.

Sense

03

Activate functions with simple gestures using integrated proximity sensing.

Connect

04

Connect multiple devices wirelessly using printed antennas within the IMSE part. Bluetooth, NFC, and Wi-Fi technologies can be integrated with the close proximity of the antenna in the molded structures creating intelligent, digitized surfaces.

Illuminate

05

IMSE enables multiple styles of illumination. Choose between single color or RGB in static and dynamic implementations from LEDs– all integrated within the 3D IMSE structure. Applications include localized icon backlighting, light lines showing control levels, and large area decorative ambient illumination.

Industries succeeding with the help of Tactotek

As the design and manufacturing possibilites are endless, here are a few examples to spark your imagination.

Automotive
Smart home

How development works

As with any product, the needs of the end user are the biggest drivers in specifying the functionality, design, usability, and technical requirements of the solution. With the list of requirements ready, an IMSE design concept is created by combining verified IMSE materials and electronic components with proven IMSE building blocks, thus enabling rapid turnaround times.

Considerations affecting the selection of IMSE materials and building blocks include:

  • Operating conditions
  • Curvature of the part
  • Number of functions and size of the part
  • Illumination requirements for styling, icons and indicators, including size, brightness, uniformity, single color or RGB, static or dynamic
  • Distance between capacitive sensors and sensor groups
  • System connection
  • Cost target

The manufacturing
process

IMSE manufacturing has four main process steps. We combine cosmetics, structure, and function into single injection-molded 3D designs, reducing assembly and integration challenges compared with conventional electronics.

Screen Printing

01

IMSE manufacturing starts with printing. Decoration, if desired, is printed on film insert molding (FIM) material, followed by printing electronics including conductive circuitry, touch controls, antennas and proximity sensors.

Surface Mounting

02

Electronic components are mounted using standard high-speed pick-and-place (SMT) equipment. Components are attached to the FIM substrate using conductive and structural adhesives.

Thermoforming

03

Thermoforming transforms the flat electronics film into its 3D shape. TactoTek® design rules and verified material stacks maintain mechanical and electrical system integrity through the forming process.

Smart film insert molding

04

The formed electronics film is used as an insert for injection molding, resulting in a single-piece structure with encapsulated electronics. Typical molding materials include high pressure, high temperature plastics such as polycarbonate and thermoplastic polyurethane (PC and TPU).

Join us on our mission.
Together we can transform how smart interfaces are designed, manufactured and experienced.

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